This equipment centralizes critical unit operations through a special-geometry pot with high-speed blades (1,500 - 3,000 RPM) and a counter-rotating scraper arm that ensures homogeneous mixing. The robust design allows direct loading of solid blocks (such as butter or cheese) up to 2 kg without prior grinding, optimizing workflow. Through vacuum management and direct or indirect heating options, the system transforms raw materials into a finished, pasteurized, and emulsified product in reduced batch times, ready for immediate packaging.
Maximize yield per square meter by integrating all process stages — from solids reduction through cooking and cooling — in a single high-performance unit, reducing operating times and maintenance costs.
HIGH-SPEED MELTER — CUTTING, MIXING AND EMULSIFICATION IN ONE
•Direct Power Transmission (Gearbox-Free): The main motor transfers force directly to the blades, eliminating the gearbox. This results in a drastic reduction in mechanical wear and corrective maintenance costs, ensuring greater operational availability of the equipment.
•Hybrid and Efficient Thermal Management: The equipment allows indirect heating via double jacket or direct steam injection at the bottom to reach operating temperatures up to 125°C rapidly. The double jacket also facilitates water cooling, allowing precise temperature control to protect the organoleptic properties of the product.
•All-in-One Process Versatility: A single machine performs cutting, melting, emulsification, vacuum deaeration, and thermal treatment. This eliminates the need for multiple pieces of equipment, freeing plant space and reducing capital investment in additional machinery.
•High-Shear Agitation and Homogeneity: The dynamic interaction between the cutting blades and the counter-rotating scraper arm ensures all product is processed uniformly, achieving stable emulsions in demanding applications such as mayonnaises and processed cheeses.
•Automation and Quality Control: Available with control systems ranging from manual to fully automated (PLC), enabling recipe standardization and automatic discharge to guarantee batch consistency and minimize human error.
