45 Years of Experience
Fat Replacement & Extended Holding System Precision Analog Fat Standardization and Thermal Conditioning.
The In-line Butyric Fat Replacement System is an integrated HTST-PMO solution designed to substitute animal fat with vegetable lipids (and optional proteins/fibers) in a single, continuous pass. By combining high-efficiency skimming, precision dosing, and high-shear homogenization with our patented Continuous Extended Holding System, the unit produces a perfectly emulsified, safe product without the need for traditional batch-mixing tanks. Continuous Stream Architecture: Eliminates the logistical bottlenecks and hygiene risks of manual batching in large tanks. Integrated Process Flow: Direct Drive Separation: Separates whole milk into skim and 40% cream. Precision Injection: Direct in-line dosing of vegetable fats for exact standardization. High-Shear Homogenization: Fuses the aqueous and oleic phases into a stable, long-term emulsion. Extended Residence (ESL/HHST): Targeted thermal holding from 5 to 30 minutes at temperatures up to 230°F (110°C). Economic Impact: Significantly reduces water consumption, waste disposal, and energy costs through high-regeneration heat exchange. Versatile Utility: Ideal for Yogurt (improving viscosity), Fresh Cheeses (increasing yield via gelification), and Starch-based mixtures.
