Optimize your dairy production line by transforming solid butter blocks into oil continuously and efficiently with thermal grid melting technology.
Hybrid system designed for continuous industrial liquefaction of solid fats and 25 kg butter blocks. Transforms frozen butter blocks (up to -20°C) into high-quality homogeneous oil, ensuring precise thermal control and total safety through automated CIP systems. The system eliminates production bottlenecks and reduces raw material preparation times, enabling a continuous and efficient flow in the dairy production line. Hybrid Design: The system combines a heated top thermal grid for initial thermal cutting and a retention tank with double steam jacket to reach the target temperature of 50°C. Includes a variable-speed paddle agitator to create a homogeneous emulsion, ready for subsequent processing stages. Scalable Processing Capacity: Available in configurations that support flows from 500 kg/h up to 10,000 kg/h, allowing adapting the investment to the current and future demand of the plant. High-Efficiency Thermal Management: Utilizes 2 bar steam (120°C) in a double-jacket design (walls and bottom), ensuring uniform heat transfer, preventing excessive thermal shock, and preserving the organoleptic properties of the fat. Automatic CIP Integration: Features a 4-stage cleaning system: hot rinse, alkaline chemical wash, fresh rinse, and disinfection. Includes integrated spray balls, guaranteeing compliance with strict sanitary standards without manual disassembly. Input Versatility: Designed to process blocks with core temperatures down to -20°C, eliminating the need for costly and slow tempering processes in previous cold storage chambers. Advanced Control and Automation: Equipped with an IP65 stainless steel control cabinet, PLC, and touchscreen, enabling precise temperature monitoring, pump management, and washing cycle control, minimizing human error.
