Rehydration System SII-RDE3000T

The system operates through the integration of a conical hopper and a Venturi suction mechanism that introduces solids directly into the recirculating liquid flow. As the mixture passes through the high-shear sanitary pump (Shear Pump), any agglomerates are mechanically broken down, achieving immediate particle-level hydration. This process eliminates the need for prolonged agitation tanks, drastically reduces energy consumption, and ensures 100% ingredient incorporation into the formula, avoiding losses from sedimentation.

Optimization of powdered ingredient performance through instantaneous hydration and high-efficiency molecular dispersion.

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•High-Shear Pump (20 HP): Ensures complete dispersion of difficult-to-dissolve ingredients (such as caseinates or gums), guaranteeing uniform texture and stability in the final product.
•Incorporation Capacity of 3,000 kg/h: Streamlines preparation of dairy bases, ice cream, and beverages, increasing the installed capacity of your production line.
•Monoblock Design in AISI 304 Stainless Steel: Sanitary construction with Ra: 0.8 micron finish and clamp-type connections, facilitating deep cleaning and meeting international food safety standards.
•Clean-In-Place (CIP) Compatibility: The system is designed to integrate with automatic cleaning cycles without disassembly, reducing downtime and operational maintenance costs.
•Portable and Pre-assembled Configuration: Mounted on a tubular base with sanitary wheels and IP 65 control panel, offering full flexibility to operate at different points in the plant as needed.

TECHNICAL SPECIFICATIONS

SII-RDE3000T

Incorporation Capacity3,000 kg/h

Shear Pump Power15 kW / 20 HP.

Self-priming Pump Power4 kW / 5.5 HP.

Operating Voltage440 Vac / 60 Hz / 3 phases.

Construction MaterialStainless steel.

Surface FinishFully sanitary polished surface.

Gaskets and SealsDesigned for CIP cleaning.

Panel Protection RatingNEMA 4X (Stainless steel).

Suction SystemVenturi effect / Shear Pump.

MobilityCompact interconnected unit.

APPLICATIONS

Dairy	Beverages	Food
Incorporation Capacity	Juices and beverages	Oil/water emulsions
Food preparations	Syrups	Sauces and dressings
Yogurt bases	Concentrates	Mayonnaise and mustard
Chocolate mixes		Vegetable oils
Ice cream mixes
Cream mixes
Dessert mixes

INGREDIENTS

Milk Powder	Sugars	Starches	Vanilla
Whey Powder	Aspartame	Gelatins	Pectin
Protein concentrates	Calcium carbonate	Carrageenan	Egg powder
Cocoa powder	Citric acid	Salt	Aloe Vera
Caseinates	Sodium citrate	Gums	Honey

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