Ensure product consistency and reduce operational waste with a packaging solution that combines multi-format flexibility, pharmaceutical-grade hygiene and servo-motor motion control.
The unit operates via a servo-controlled rotary table that manages the complete packaging cycle on a compact footprint.
The process begins with automatic cup dispensing and internal sterilization using UV radiation and suction.
The dosing system (configurable as volumetric or flow-metric) then injects the product with high precision, adapting to the specific viscosity of fluids such as milk or dense pastes like hummus.
Finally, the equipment applies the aluminum membrane seal and snap-on lid via pneumatic actuators, delivering the finished container to the outfeed conveyor for coding and secondary packaging.
•Servo-Assisted Dosing Precision: Servo-motor control delivers ±0.5% filling accuracy, significantly reducing product giveaway (overfill) and ensuring regulatory net-content compliance.
•Superior Hygiene Standards (Ultra Clean): Equipped with a pressurized enclosed cabin and HEPA H14 filtration system (99.995% particle retention), creating a laminar flow environment that protects the product from airborne contamination during filling.
•Multi-Format Production Versatility: Designed to quickly adapt to different container diameters and product types (stirred yogurt, cream cheese, butter, ice cream), delivering production capacities between 1,000 and 5,000 units per hour depending on configuration.
•CIP System and Ease of Cleaning: Dosing nozzles feature a sanitary design suitable for Clean-in-Place (CIP) with backflush capability, ensuring effective sterilization without manual disassembly and reducing sanitation downtime.
•Operational Efficiency and Safety: Touchscreen HMI enables complete recipe and filling parameter configuration, allowing a single operator to manage the line. Includes plexiglass guards with safety sensors that stop the machine on unauthorized access.
