45 Years of Experience
Servo‑controlled rotary filling and sealing for yogurt, creams, and viscous dairy products Filling accuracy: ±0.5% | Output: 1,000–5,000 units/hour | Ultra Clean hygiene architecture The Rotary Yogurt and Cream Cup Filling Machine is a servo‑controlled rotary system engineered for high‑precision filling and sealing of yogurt, cream, cream cheese, labneh, hummus, and other viscous foods in preformed cups. The machine integrates volumetric or flow‑metering dosing with ±0.5% accuracy and supports Ultra Clean operation through UV decontamination and HEPA‑filtered laminar airflow options. The system operates on a compact rotary table that coordinates the complete packaging cycle: cup dispensing, optional internal sterilization, precision dosing, membrane sealing, lid application, and discharge. Cups are automatically indexed through each station to ensure repeatable timing and consistent pack quality at high speeds. Hygienic design is achieved through a pressurized enclosed cabin with HEPA H14 laminar flow options that reduce airborne contamination risk during filling. UV sterilization stations can be integrated upstream of filling to reduce microbial load before product contact. Product circuits and dosing nozzles are designed for clean‑in‑place (CIP), reducing downtime and enabling repeatable sanitation. Sealing is performed using thermal conduction sealing for pre‑cut aluminum membranes, with optional automatic snap‑on lid placement and pressing via pneumatic actuators. The finished cups are discharged to the outfeed conveyor for coding and secondary packaging. Main Features • Servo‑assisted dosing precision (±0.5%) • Servo control stabilizes dosing performance, reduces overfilling ("giveaway"), and supports regulatory net‑content compliance. • Ultra Clean hygiene standard • Closed, pressurized cabin design with optional HEPA H14 laminar flow and UV decontamination prior to filling for improved microbiological control. • Multi‑format and multi‑product capability • Designed for rapid changeover across cup diameters and product viscosities—from fluid dairy to dense pastes—without sacrificing accuracy. • CIP‑ready dosing system • Sanitary circuit design supports CIP and backflush capability, minimizing manual disassembly and reducing sanitation downtime. • Operational efficiency and safety • Touchscreen HMI enables recipe management and parameter control. Safety guards with sensors stop the machine if access doors are opened. Technical Specifications (SII‑ARCF‑XL Model) Dimensions: 9.0 × 7.7 × 8.9 ft (2.74 × 2.34 × 2.70 m) (W × L × H) Typical capacities: 3,500–4,000 pcs/hr (200 g / 7.05 oz) 3,250–3,750 pcs/hr (450 g / 15.87 oz) 1,500–2,000 pcs/hr (950 g / 33.51 oz / 2.09 lb) Filling system: Flow metric or volumetric Lines: 1 to 4 lines (or custom configuration) Installed power: 10.1–13.4 hp (7.5–10 kW) Air consumption: 28.3 cfm (800 L/min) Benefits • Ensures consistent product quality and reduces operational waste • Combines multi‑format flexibility with pharmaceutical‑grade hygiene options • Provides millimetric motion control and repeatable dosing precision • Enables complete packaging automation with single‑operator supervision • Supports extended shelf life through Ultra Clean hygienic architecture
